Hi Andi
Thanks for the tip about the [VSL Special Edition] instruments - that wasn't necessary for the VI versions? - or if it was, it made little difference because I've never used those instruments. But that, together with switching the manual sound sets to reference the "appassionata (SE3)" programs, seems to have fixed the problem with the strings articulations.
(BTW that information doesn't appear to be in the Optimising Sibelius Playback PDF - might be worth adding it.)
I think the audio clicks are possibly a performance issue. When running my Synchron setup on the score I'm working on, the CPU is running at between 70% and 90%. In contrast, when I use my VI setup - for exactly the same score and the same instruments - it runs at around 20% - 30%. And I don't get the clicks.
Why is the Synchron-ized SE so much more demanding? It could be a bit of a showstopper for me.
(I tried the "release device" option - made no difference.)
Mike